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Flashforge创建者43D printing restructures furniture design and production

雷电竞充值增材制造公司正在继续找到新颖的建筑和室内设计应用,并在诸如定制家具之类的用例中变得越来越受到消费者的欢迎。

3D打印机制造商Flashforge已经展示了其3D打印技术如何帮助优化家具设计和生产过程,同时在该行业内找到更多的增材制造应用程序。雷电竞充值

未公开的家具制造商研发主管Lee先生说:“随着市场竞争的越来越严重,我们的成功取决于我们是否可以在更短的时间和更低的成本上获取更好的产品来推销。”“今年早些时候,我们将3D打印整合到原型阶段。这给我们带来了比我们预期的更多好处。从前七到10天,每次原型制作时间减少到两到三天,而先前的年度原型成本为30,000美元。

“We can hardly tell how much we could save with the one-time cost of a 3D printer. Most importantly, keeping the prototyping work in-house saves us the worry of intellectual property protection.”

Flashforge的Creator 4帮助未公开的家具制造商优化了其生产过程。通过flashforge/shutterstock的照片
Flashforge的Creator 4帮助未公开的家具制造商优化了其生产过程。通过flashforge/shutterstock摄影。

3D打印家具的优势

通常,家具生产行业利用传统的成型,生产和配件设计过程将大量的大量制造物品用于大量制造商品。但是,这些方法在设计阶段几乎没有空间进行自定义或灵活性的空间。

According to Flashforge, the consumer market is increasingly leaning away from this model towards more individualized furniture that can be uniquely customized to an individual’s tastes. Due to its flexibility, 3D printing can meet this demand in a much shorter time frame than most conventional methods allow.

3D打印还可以在设计过程中快速进行原型制作,并可以打开各种材料选项。通过将增材制造整合到其生产线中雷电竞充值,家具制造商可能会达到更快的周期时间并降低成本。

Furniture components optimized by Flashforge’s 3D printing technology. Image via Flashforge.
Furniture components optimized by Flashforge’s 3D printing technology. Image via Flashforge.

Speeding up furniture production

Flashforge已经确定了家具生产中的三个领域,可以通过其3D打印技术进行改进,即周期时间,过程灵活性和材料品种。该公司与未公开的家具制造商进行了案例研究,以在其生产过程中改善这些要素。

有问题的家具制造商拥有自己的生产线和工厂,并希望优化其生产的两个方面。首先,该公司确定家具部门是材料密集型的,导致了希望降低的高材料成本。其次,该公司观察到其生产过程中复杂的手动操作导致工作时间不准确,并且交付问题。

To address these sticking points, Flashforge devised a plan to apply its 3D printing technology to a specific field of the manufacturer’s production, in particular its beach, backyard and camping furniture. Flashforge then used its创建者4 3D打印机to print plastic parts for the furniture, such as T-joints or rollers, and compared the benefits of the 3D printing process to the manufacturer’s existing production methods.

The Flashforge Creator 4. Photo via Flashforge.
The Flashforge Creator 4. Photo via Flashforge.

与创建者4的3D打印家具4

Launched last month, the Creator 4 3D Printer is a high-performance FDM system designed with flexibility and adaptability at the fore. Featuring an independent dual extrusion (IDEX) setup and a large-format build volume of 400 x 350 x 500 mm, the machine offers advanced functionality to design, engineering, and manufacturing firms looking to carry out both functional prototyping and end-use production applications.

Flashforge deployed the Creator 4 for the project due to its ability to shorten the time period between a sample part’s design and production, and in turn, reduce costs. According to Flashforge, its 3D printers can decrease cycle times by between five to seven days, providing a “nearly perfect” sample in a significantly shortened preparation time.

Flashforge的3D打印技术还使家具制造商在设计过程中的任何时刻对样品进行更改,而不是耗时的传统工艺,每次生产样品时只能进行微小的调整。

根据Flashforge的说法,在家具制造商收到Creator 4 3D打印机后的30天内,它能够继续生产稳定的样品。据报道,与机器的打印室保持不变的65ºC的连续打印超过5,000小时,据报道为生产组件提供了“极好的”条件。同时,对XYZ轴的优化使零件细节越来越准确。

The final area of the furniture manufacturer’s production that Flashforge sought to target was the variety of materials. Considering the different requirements of furniture, such as comfort, strength, and stability, the plastic material in question should also be varied to meet these specific needs. The most common material used in such applications is ABS and ASA, however for future expansion, Flashforge identified a multi-material printer was needed.

After the Creator 4 was put into production, the furniture manufacturer found that PLA-CF (carbon fiber) and ABS performed well for the required applications. Due to its carbon fiber reinforcement, PLA-CF is more solid than ordinary PLA however remains lightweight. The material could also prevent shrinking during the printing process.

在大多数情况下,观察到的ABS的Flashforge适用于制造商生产的大多数零件,并将项目零件印在ABS中。家具制造商能够生产大型和薄层组件,因为在整个生产过程中,可以随时更改创建者4的挤出机。

在整个项目中,Flashforge为家具制造商提供了培训和演示,以确保在生产过程中最佳使用其3D打印技术。

Just as the undisclosed furniture manufacturer has benefited from Flashforge’s Creator 4 3D printer, manufacturers of other plastic products, such as baby carriage strollers, automotive components, parts for electrical appliances, and industrial parts, could also see gains within their prototyping and low-to-medium production processes. Manufacturers who invest in the Creator 4 can benefit from a one-year warranty, comprehensive training, and lifetime support.

Flashforge最近将其第一批创作者4 3D打印机运送到了欧洲国家的供应商,该地区将于12月前往该地区。雷电竞app下载那些有兴趣了解有关Flashforge机器的更多信息contact the company’s sales team或参观Flashforge website.

家具组件3D在创建者4上打印4。通过Flashforge拍照。
家具组件3D在创建者4上打印4。通过Flashforge拍照。

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特色图片显示a furniture component 3D printed on the Creator 4. Photo via Flashforge.