Brazilian petrochemical firmBraskemhas released its first line of sustainable 3D printing filaments.
Made up of three filaments produced from bio-based ethylene vinyl acetate (EVA), recycled polyethylene (PE) and polypropylene (PP), the new range will be showcased at the upcomingRAPID + TCTtrade show in Detroit.
“Braskem has a longstanding history of innovating and producing more sustainable bio-based polymer 3D printing filaments reaffirms our commitment to a more circular, carbon neutral future,” said Jason Vagnozzi, Braskem’s Global Commercial Director of Additive Manufacturing.
“We couldn’t be more excited to present these newest additions to our 3D printing product portfolio at the RAPID + TCT 2022 conference as our clients seek more sustainability solutions for the future.”
Braskem’s growing AM materials portfolio
Since its founding in 2002, Braskem has been developing plastics for new applications, particularly within the aerospace sector. The firm has worked with various well-known names in the field, such asRedwire-ownedMade in SpaceandNASAto develop aplastic recycling facilityfor theInternational Space Station.
The company later expanded its Innovation & Technology (I&T) center in Pennsylvania to include a dedicated 2,800 square meter lab for additive manufacturing, and soon after launched its first PP material in partnership withEOS GroupsubsidiaryAdvanced Laser Materials.
In May 2020, Braskem launched its ownportfolio of 3D printing materialscomprised of PP-based filament, powder, and pellets. A couple of months afterward, the firm announced a partnership with 3D printer manufacturer and service providerTitan Roboticsto launch anew PP resinspecifically engineered for Titan’sAtlas line of dual extrusion printers.
Since then, Braskem hascontinued to expand its I&T centerwith a focus on addressing its carbon neutral and innovation goals, and last yearentered into a distribution agreementwith thermoplastic resin distributorNexeo Plasticsthat saw the firm’s PP filament become available through Nexeo’s online marketplace.
Braskem’s sustainable filaments
Braskem has now unveiled three new sustainable filaments for the additive manufacturing market.
The first, FL600EVA-BIO, is a bio-based EVA filament derived from raw sugar cane that is designed to provide a more eco-friendly alternative to traditional flexible materials currently on the market. Marketed as a “low carbon footprint formulation”, the filament is engineered to offer a combination of flexibility, ductility, lightweighting, and moisture resistant properties for direct drive 3D printing systems.
FL600EVA-BIO reportedly offers an excellent surface finish, low warpage, and high dimensional stability to parts. Featuring superb bed adhesion, the filament does not require a heated chamber or need to undergo a drying process. Regarding applications, the filament is suitable for the rapid prototyping and mass customization of flexible and lightweight parts within the packaging, industrial, fashion, and consumer sectors.
The second filament in Braskem’s new sustainable materials line is FL600R, a recycled polyolefin filament designed for use in extrusion-based 3D printing systems. Primarily sourced from recycled bottle caps (around 90 percent) the filament is a PE-PP blend that aims to provide a more sustainable filament option without compromising printability.
According to Braskem, the material provides the same low density and water, chemical, and impact resistance as virgin PE and PP-based materials. Available in black, FL600R is geared toward applications within the automotive, packaging, consumer and industrial markets and is suited to rapid prototyping and mass customization processes. The filament is compatible with 3D printing systems from the likes ofUltimaker,Creality, and other similar machine manufacturers, and has print profiles available on Ultimaker’s Cura Marketplace.
Rounding off Braskem’s new line of sustainable filaments is FL605R-CF, an engineering-grade polymer containing recycled carbon fiber for added strength and durability. Also containing 90 percent recycled content sourced from bottle caps, the filament offers many of the benefits of FL600R but with the added mechanical properties of carbon fiber.
As such, FL605R-CF is suited to aerospace applications, offering high strength, stiffness, and low density to enable lightweight and rigid part design. Like FL600R, the filament is also suited to automotive, packaging, consumer, and industrial applications, and is compatible with Ultimaker and Creality systems.
Braskem will be showcasing its new sustainable filament range at RAPID + TCT taking place 17-19th May, 2022. 3D Printing Industry will be reporting all the news from Detroit, so be sure to say hello andget in touchto share your updates.
Improving material sustainability
With anincreased focus on circularity, sustainability, andwaste reductionwithin the manufacturing sector, numerous 3D printing firms are looking to develop ever-more sustainable materials for additive manufacturing.
For instance,Reflowhas launched a range ofeco-friendly ‘Seaglass’ materialsmade from locally sourced plastics whileRecreusunveiled a TPU filament that isentirely recycled from waste footwearmaterial. Elsewhere,Fillamentumhas debuted its 100 percentbiodegradable NonOilen filamentat various trade shows and researchers fromRMIT Universityhave developed their owneco-friendly 3D printable concretecontaining recycled glass.
In recent years, various projects have also explored new3D printable materials made from food waste, such askombucha tea,pastaandorange peel, as well as more niche waste streams likeplant cell wallsandtermite insect refuse.
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Featured image showsrecycled polyolefin filament with carbon fiber. Image via Braskem.
