Materials

NIOSH publishes health & safety advice for 3D printing with filaments and metal powders

TheNational Institute for Occupational Safety and Health(NIOSH) has published two new posters regarding 3D printing material safety for the workplace and at home. The first details steps that can be taken to ensuresafe FDM operation with filaments第二个关心metal powder handling.

The information compiled in the posters is a culmination of nearly five years of NIOSH’s direct field observations and laboratory research activities on the harmful effects of 3D printing emissions. NIOSH is currently conducting additional research on the potential effects of exposure to these emissions, some of which is in collaboration with the Environmental Protection Agency (EPA) and the Consumer Products Safety Commission (CPSC).

带有细丝的3D打印

The filament safety poster issued by NIOSH’s Nanotechnology Research Center (NTRC) starts by laying out areas to consider. Users should try to limit breathing and skin contact with volatile organic chemicals and any particulates that may be floating about during printing. FDM printers rely on hot surfaces and moving parts, some of which tend to move quite fast and may injure or burn the handler. In regards to material choice, PLA should be favored over ABS when possible and all printing should be done in a negatively pressured area with a dedicated ventilation system (HEPA is preferable).

Users should always be mindful of other individuals that may be in the area – this is especially important for close-quarters office environments. Time spent near the printers while they are running should be limited and remote camera monitoring should be utilized when possible.

海报还将3D打印程序纳入一般工作场所安全计划和会议。如果非技术人员在打印机附近,也应接受教育和培训,并且应执行工作区域的食物和饮料禁令。

带有细丝的3D打印. Image via NIOSH.
带有细丝的3D打印. Image via NIOSH.

3D printing with metal powders

The metal powder poster starts by stating that breathing and skin contact with the metal powders should be avoided and users should be aware of the risk of static-induced fire or explosion. Metal PBF machines use high-intensity lasers to melt and fuse the powder granules so users should also be mindful of contact with these. In line with the filament guidelines, printing should be done in a negatively pressured area with a HEPA filter. There should also be a fire suppression system in place in case of a fire.

When it comes to powder handling, loading and sieving should always take place in an enclosed environment or containment system. The same goes for part cleaning and post-processing, as loose powder is very fine and easy to spread. To mitigate risk in situations where powder does accidentally spread, sticky mats should be placed around the work area to limit the mobility of the granules.

As with the filament poster, it is recommended that metal powder 3D printing is incorporated into workplace safety plans. Food and drink should not be consumed in work areas and access should be limited to essential technical staff. The reactivity of the metal powders should always be considered (with air and cleaning agents) and work areas should be cleaned daily with wet cleaning methods.

3D printing with metal powder. Image via NIOSH.
3D printing with metal powders. Image via NIOSH.

Established and agreed upon health and safety standards are essential for the industrialization of any kind of technology. Earlier this year,Underwriters LaboratoriesASTM Internationalsigned a memorandum of understanding (MoU) to jointly develop an internationalASTM-ISO standardfor additive manufacturing facility safety management. Elsewhere,RadTech出版material handling health and safety poster用于3D打印树脂。海报涵盖了用户在办公室内外操作SLA和DLP 3D打印机时应注意的风险。雷电竞app下载

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Featured image shows an engineer wearing PPE to transport an SLM fabricated part for cleaning. Photo via Materialise.