Research

Fraunhofer ILT和6K添加剂协作,以开发用于增材制造的全面LCA雷电竞充值

Industrial 3D printing materials manufacturer6K添加剂, a division of6K, andFraunhofer Institute for Laser TechnologyILT have announced a collaboration to create a complete life cycle assessment (LCA) for additive manufacturing.

“There are conflicting views on additive manufacturing regarding its environmental impact compared to traditional manufacturing. The goal for this study is to analyze factual data to help us understand the real environmental impact of printing a metal AM part using LPBF,” said Dr. Jasmin Saewe, Head of the Department Laser Powder Bed Fusion at Fraunhofer ILT.

Fraunhofer Institute of Laser Technology. Image via 6K.
Fraunhofer Institute of Laser Technology. Image via 6K.

What aspects does the study highlight?

To help comprehend the carbon emissions from material through the additive manufacturing process and post-processing, the study will employ sustainably manufacturedNi718 powderproduced by 6K Additive for an industrial component produced on a laser powder bed fusion machine. Early results from the study were displayed at the Fraunhofer ILT stand # 51 Hall 11 atFormnext 2022.

TheUniMelt platformfrom 6K provides multifaceted sustainability benefits unmatched by any other material production platform in the world, says the company. Previously, 6K Additive published twolife cycle assessmentprojects for titanium and nickel powders.Foresight Management, an independent company, conducted this study, which measured the ecological impacts associated with the manufacturing of printable metal powders and particularly compared atomization technology methods to 6K Additive. It was discovered that 6K’s UniMelt process provided at least a 91% energy reduction and a 92% carbon emission reduction over conventional processes for Ni718 powder.

“We are excited to partner with Jasmin and her team at Fraunhofer ILT for this research. Our previous study clearly highlighted the environmental advantages our UniMelt technology has over atomization, but this collaboration takes it to the next step shedding light on the entire AM process. The market has embraced sustainability and the results of this study will provide the tools to allow customers to identify real solutions and help organizations drive toward carbon neutrality,” said Frank Roberts, President of 6K Additive.

“我们还认为评估整个过程,包括粉末制造,这就是为什么我们与6K添加剂合作,这是一种可持续的粉末制造方法。”ilt。

Jasmin Saewe博士, Head of the Department Laser Powder Bed Fusion at Fraunhofer ILT. Image via Fraunhofer ILT.
Jasmin Saewe博士, Head of the Department Laser Powder Bed Fusion at Fraunhofer ILT. Image via Fraunhofer ILT.

Life cycle assessments in additive manufacturing

Previously, the山姆(Sector Skills Strategy in Additive Manufacturing) project released the initial findings of its3D打印调查, which examined the role of additive manufacturing education in ecological sustainability, among other things. The EU-funded project, coordinated by theEuropean Welding Federation(EWF), of which3D Printing Industry was reportedly a SAM Associated Partner, was creating a European Observatory in AM to classify and deliver the necessary skills for the technology. As part of this, the project was instrumental in combining theInternational AM Qualification System(IAMQS) and, consequently the survey results, proposed a competence unit to address the topic of sustainability in additive manufacturing.

Furthermore, theAdditive Manufacturer Green Trade Association(AMGTA) announced the start of a research project; alife cycle assessment(LCA)将3D打印的航空航天部件与常规制造的一部分进行了比较。LCA由Rochester Institute of Technology‘s (RIT)Golisano Institute for Sustainability(GIS), which compared the cradle-to-grave environmental impacts of a jet engine low-pressure turbine (LPT) bracket generated using conventional manufacturing techniques with one that is 3D printed.

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功能图像显示了Fraunhofer激光技术研究所。图像通过6K。