市场见解

2022后进程调查发现了挑战和对可扩展新解决方案的渴望

Automated post-processing system manufacturerPostProcesshas published the findings of its2022印刷趋势调查

后过程的第四次年度调查的结果反映了制造商对更好地应对劳动力短缺并实现其可持续性目标的方式的需求不断增长。在后处理方面,该公司还确定了二级流程的趋势,以及对生产规模技术用户的关注,对当前产品的适用性以满足其扩展需求。

“我经常听到被称为添加剂制造中'肮脏的小秘密'的后处理,但不需要。”雷电竞充值“我们很高兴继续我们的使命,将整个3D打印工作流程中的这一关键步骤带到了最前沿,并带头对后处理趋势进行分析,这对发展迅速发展的增材行业至关重要。”

iPad的模型访问了后过程的年度调查。通过后进程图像。
iPad的模型访问了后过程的年度调查。通过后进程图像。

印刷后趋势调查是什么?

在过去的四年中,后进程通过其年度行业调查向后处理系统的用户提供反馈。利用结果数据,该公司养成了将市场细分报告汇总在一起的习惯,这些报告表明了3D打印零件最常完成的方式,除了如何进行后处理成本和交货时间等指标继续变化。

Previous PostProcess surveys have already proven very insightful, uncovering the relationship between resin removal and surface finishing, as well as3D打印的体积制造趋势。在这些发现的基础上,今年的调查已经进行了更深入的分析,揭示了其他关键趋势,该公司认为它将“提供构图迅速发展的行业的积分资源”。

2022年报告的基础也比以往任何时候都更强,有34%的受访者使用了十年或更长时间的3D打印,是去年的两倍。在人口统计学方面,有83%的贡献者来自美国和欧洲,而现在有9%的贡献者在亚太地区(两年前仅0%),而参与的前三名则是医疗,机械和制造业。

Data on 3D printing adoption by technology gathered via PostProcess' survey. Image via PostProcess.
通过后过程调查收集的有关技术采用3D打印的数据。通过后进程图像。

Uncovering post-processing challenges

当涉及用户采用的主要3D打印技术时,后过程发现与去年没有变化,事实证明,材料挤压是最受欢迎的。然而,有趣的是,今年的报告确定了向增值税聚合和粉末床融合(PBF)中最终生产应用的转变,其用户分别占48%和37%的受访者。

在最近的网络研讨会上宣传报告的发现,还透露,使用两种或更多印刷技术的制造商数量已稳定在50%左右,今年为57%。根据会议主持人之一,该公司的战略合作伙伴副总裁Dean Vonbank副总裁,这是由于尝试技术的用户而发生的,但是“随着他们进入生产,专注于一两个。”

Elsewhere, PBF adopters said the challenges they face have shifted as well. Two years ago, PostProcess’ report found that such users were primarily concerned about labor costs, damaged parts and throughput. Now they’re not only dealing with staffing issues, but increasingly showing environmental and waste management concerns. VonBank added that PBF users are likely “trying to find the right labor” to implement production-scale workflows, and targeting those able to do so efficiently.

The top post-processing challenges according to the participants of PostProcess' latest survey. Image via PostProcess.
根据后过程的最新调查的参与者,后期处理的最大挑战。通过后进程图像。

On the post-processing side of its survey, PostProcess found that the same three technologies remained the most-used: support removal (54%), resin removal (42%) and surface finishing (39%). While this has remained unchanged over all four iterations of the firm’s report, VonBank said the firm is now seeing “secondary processes cropping up” like vapor smoothing, dyeing and curing, as “people look for things that can get them an even better part than they’ve seen in the past.”

More broadly, the report has also highlighted some of the ongoing challenges facing the users of post-processing systems. For a third year in a row, the length of time required to finish parts was respondents’ number one gripe (55%), with consistency being deemed the second biggest issue (47%) faced by those treating 3D printed products.

最后,当被问及当前的后处理方法是否贡献或抑制其3D打印目标时,大多数贡献者表示,今天他们仍然可以接受或具有挑战性。PBF,材料喷射,增值​​税聚合和定向能量沉积(DED)等面向生产的技术的用户,也将零件鉴定为一个问题,随着扩展的扩展,它们可能会成为将来更像是瓶颈。

PostProcess Technologies encourages anyone who currently utilizes or is interested in additive manufacturing to sign up toreceive a full copy of the 2022 Post-Printing Trends Report here

塑造用户决定投资后处理技术的主要考虑因素。通过后进程图像。
The primary considerations that shape users’ decisions to invest in post-processing technology. Image via PostProcess.

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特色图片显示了iPad访问后过程的年度调查的模型。通过后进程图像。

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